SERVICES WE OFFER

Engineering Concept Design Package

This package provides a comprehensive design foundation for mechanical, structural, or automated systems prior to full-scale development or prototyping.

Included Deliverables

  • Requirements Analysis: Collect client goals, constraints, performance metrics, and functional specifications.

  • Preliminary Research: Benchmark similar designs, conduct feasibility studies, identify applicable codes/standards.

  • Conceptual Sketches: Provide multiple initial design options (hand sketch or CAD-based), including layout proposals.

  • CAD Modeling: 3D CAD models for selected concept using SolidWorks or AutoCAD (STEP, STL, or native formats).

    Design Calculations: Perform key engineering calculations (loads, deflections, stresses, etc.) with annotated documentation.

  • Materials & Component Selection: Recommend suitable materials and COTS (commercial off-the-shelf) components with datasheets.

  • Assembly Layout: Exploded views, fit-up sequences, and spatial integration with customer systems.

  • Basic FEA Simulation (if applicable): Run simplified FEA for stress, deflection, or thermal behavior to validate concept robustness.

  • Prototyping & Vendor Coordination: Create or source initial functional prototypes using CNC, 3D printing, sheet metal, or off-the-shelf components. Develop an assembly fixture or test stand, if required. Engage with vetted suppliers for quotes and lead time confirmation.

  • Pilot Testing Plan: Define test objectives, success criteria, and instrumentation needs. Develop a structured plan for bench testing, field validation, or customer trials. Use test data to iterate the design toward production readiness.

  • Revision Loop: Include 1–2 client feedback loops to refine design direction and resolve trade-offs.

  • Executive Summary Report: A formal PDF with design rationale, figures, data sheets, risk analysis, and next steps.

Comprehensive Engineering Design & Optimization

This package delivers a full-scope engineering solution from advanced CAD to performance-driven optimization ideal for high-stakes product or system development.

Included Deliverables

  • Detailed Project Planning: Define milestones, deliverables, resource allocation, and risk assessment. Includes Gantt chart or project roadmap.

  • Parametric CAD Modeling: Fully detailed 3D models with revision control, parametric constraints, and master assembly structures.

  • Full 2D Drawing Set: Includes dimensioned manufacturing drawings, GD&T tolerancing, and exploded assembly sheets (PDF and DXF).

  • Engineering Calculations & Justification: In-depth structural, thermal, kinematic, and/or fluid mechanics calculations (analytical and computational).

  • Finite Element Analysis (FEA): Static, dynamic, modal, thermal, or nonlinear analysis with mesh convergence study and visual stress/strain results.

  • CFD Simulation: Includes pressure, velocity, and temperature field outputs for key flow scenarios (e.g., internal ducts, cooling channels, external drag surfaces).

  • Computational Optimization: Use of parametric sweep, design of experiments (DOE), or genetic algorithms to minimize weight, cost, or maximize efficiency.

  • Tolerance Stack-Up & Fit Analysis: Evaluate mechanical fit/interference using worst-case and statistical methods.

  • Design for Manufacturability & Assembly (DFM/DFA): Redesign components for cost-effective fabrication and easy assembly (sheet metal, machining, injection molding, etc.).

  • Bill of Materials (BOM): Structured BOM export including quantities, vendor part numbers, cost estimates, and sourcing options.

  • Supply Chain Risk Assessment: Visual summary of critical part risks based on geography, lead time, cost volatility, and source dependency. Recommendations for dual sourcing, material substitutions, and supply resilience improvements aligned with the design.

  • Technical Design Report: Formal report detailing methods, modeling, results, iterations, risks, and decision rationale with figures and plots.

Turnkey Engineering & Process Innovation

A complete end-to-end solution for industrial innovation. This package integrates engineering design, automation, and manufacturing optimization from concept through production tailored to clients aiming to launch, scale, or transform engineered systems.

Included Deliverables

  • Discovery & Site Assessment: In-depth on-site or virtual evaluation of operations, workflows, and constraints. Includes stakeholder interviews and baseline data collection.

  • Problem Definition & Opportunity Mapping: Identify key inefficiencies, automation gaps, and quality issues using tools like Value Stream Mapping, RCA, and Pareto analysis.

  • Concept Development: Generate and compare multiple design or process pathways, including ROI modeling, technical feasibility, and risk analysis.

  • Full-System Design: Develop mechanical and automation system layouts with CAD integration, electrical schematics, safety features, and controls architecture.

  • Simulation & Flow Optimization: Use of discrete event simulation, kinematic analysis, and system modeling to evaluate throughput, cycle time, and line balancing.

  • Controls & Automation Integration: PLC programming (Siemens, Allen-Bradley), SCADA/HMI setup, sensor networks, robotics integration, and industrial communications.

  • R&D Support: Assist with experimental design, feasibility trials, material testing, rapid iteration, and IP documentation for innovative processes or products.

  • Prototyping & Pilot Systems: Build and test functional prototypes, simulate production runs, and refine systems under real-world operating conditions.

  • Contract Manufacturing Support: Coordinate or manage low- to mid-volume production runs, supply chain sourcing, quality control, and vendor qualification.

  • Turnkey Implementation: Complete build-out, commissioning, operator training, and handover documentation. Includes risk register, SOPs, and compliance packages.

  • Post-Launch Optimization: Deliver long-term improvement plans, performance audits, and digital dashboards for KPI tracking, predictive maintenance, and continuous upgrades.

(Final pricing subject to project complexity and specific client needs).

Contact us

Interested in working with us? We’d love to hear more about your project. To get started, please provide a brief official business letter outlining your company details, the scope of work, any known constraints or variability in requirements, and your desired timeline. This helps our team evaluate the opportunity efficiently and match you with the right expertise. Once received, we’ll review your request and be in touch shortly. We can’t wait to collaborate on your next engineering success.